10/10 MN05003001Z-EN
replaces 01/08 AWB2724-1491GB
Modular PLC
XC-CPU201-…(-XV)
XC-CPU202-…-XV
All brand and product names are trademarks or registered trademarks of the owner
concerned.
Emergency On Call Service
Please call your local representative:
http://www.eaton.com/moeller/aftersales
or
Hotline of the After Sales Service:
+49 (0) 180 5 223822 (de, en)
AfterSalesEGBonn@eaton.com
Original Operating Instructions
The German-language edition of this document is the original operating manual.
Translation of the original operating manual
All editions of this document other than those in German language are translations of
the original German manual.
1
st
published 2003, edition date 12/03
2
nd
edition 2004, edition date 12/03
3
rd
edition 2004, edition date 04/04
4
th
edition 2004, edition date 06/04
5
th
edition 2004, edition date 08/04
6
th
edition 2004, edition date 11/04
7
th
edition 2005, edition date 03/05
8
th
edition 2005, edition date 11/05
9
th
edition 2006, edition date 09/06
10
th
edition 2006, edition date 12/06
11
th
edition 2007, edition date 04/07
12
th
edition 2008, edition date 01/08
13
th
edition 2010, edition date 10/10
See revision protocol in the “About this manual“ chapter
© 2010 by Eaton Industries GmbH, 53105 Bonn
Production: René Wiegand
Translation: globaldocs GmbH
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm
or any other process) or processed, duplicated or distributed by means of electronic
systems without written permission of Eaton Industries GmbH, Bonn.
Subject to alteration without notice.
Danger!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the
device.
• Ensure that devices cannot be
accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units
that are live.
• Follow the engineering instructions
IL (previously AWA) of the device
concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105-100) may work on this
device/system.
• Before installation and before
touching the device ensure that you
are free of electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth
(PE) or to the potential equalisation.
The system installer is responsible
for implementing this connection.
• Connecting cables and signal lines
should be installed so that inductive
or capacitive interference does not
impair the automation functions.
• Install automation devices and
related operating elements in such
a way that they are well protected
against unintentional operation.
• Suitable safety hardware and
software measures should be
implemented for the I/O interface
so that a line or wire breakage on
the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation
of the low voltage for the 24 volt
supply. Only use power supply
units complying with IEC 60364-4-
41 or HD 60364-4-41
(VDE 0100-410).
• Deviations of the mains voltage
from the rated value must not
exceed the tolerance limits given in
the specifications, otherwise this
may cause malfunction and
dangerous operation.
• Emergency stop devices complying
with IEC/EN 60204-1 must be
effective in all operating modes of
the automation devices. Unlatching
the emergency-stop devices must
not cause restart.
• Devices that are designed for
mounting in housings or control
cabinets must only be operated and
controlled after they have been
installed with the housing closed.
Desktop or portable units must only
be operated and controlled in
enclosed housings.
I
• Measures should be taken to
ensure the proper restart of
programs interrupted after a voltage
dip or failure. This should not cause
dangerous operating states even
for a short time. If necessary,
emergency-stop devices should be
implemented.
• Wherever faults in the automation
system may cause damage to
persons or property, external
measures must be implemented to
ensure a safe operating state in the
event of a fault or malfunction (for
example, by means of separate
limit switches, mechanical
interlocks etc.).
II
Contents
Contents
0
About This Manual..................................................................... 5
0.1
List of revisions ............................................................................ 5
0.2
Writing Conventions..................................................................... 6
0.3
Additional documentation ............................................................ 6
1 Design of the XC200 PLC........................................................... 7
1.1 Rack ............................................................................................. 7
1.1.1 Performance scope of the CPU ................................................... 8
1.1.2 Functional spans .......................................................................... 8
1.1.3 Power supply ............................................................................... 9
1.1.4 Local inputs/outputs..................................................................... 9
1.1.5 Processor unit with interfaces ..................................................... 11
1.1.6 Real-time clock............................................................................. 11
1.1.7 Battery.......................................................................................... 11
1.1.8 Multimedia card (MMC), secure digital card (SD), USB stick....... 12
1.1.9 CPU drives ................................................................................... 12
1.1.10 ETH232 programming interface ................................................... 13
1.1.11 Splitting of the ETH232 interface ................................................. 13
1.1.12 CAN/easyNet interface................................................................. 14
1.1.13 Reaction of the station on the CAN bus....................................... 15
1.1.14 Supplementary functions of the CPU (local inputs)...................... 17
2 CPU installation.......................................................................... 19
2.0.1 Detaching the CPU....................................................................... 19
3 Engineering................................................................................. 20
3.1 Control panel layout ..................................................................... 20
3.1.1 Aeration........................................................................................ 20
3.1.2 Device arrangement..................................................................... 21
3.2 Preventing interference................................................................ 21
3.2.1 Cable routing and wiring .............................................................. 21
3.2.2 Suppressor circuitry for interference sources .............................. 22
3.2.3 Screen earth kit ............................................................................ 22
3.3 Lighting protection ....................................................................... 22
3.3.1 External lightning protection ........................................................ 22
3.3.2 Internal lightning protection ......................................................... 22
3.4 Connections ................................................................................. 23
3.4.1 Connecting the power supply ...................................................... 23
3.4.2 Connecting inputs/outputs (central processing unit).................... 23
3.4.3 Connecting the incremental value encoder.................................. 24
3.4.4 Connecting up/down counter....................................................... 25
3.4.5 Connecting interrupt actuators .................................................... 25
3.4.6 Connect PC .................................................................................. 26
3.5 Interface assignments.................................................................. 27
3.5.1 USB interface ............................................................................... 27
3.5.2 XC200 programming interface ..................................................... 27
3.5.3 CAN/easyNet interface................................................................. 28
Modular PLC XC-CPU201-…(-XV), XC-CPU202-…-XV
10/10 MN05003001Z-EN www.eaton.com
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