YZF-R1P
ASSEMBLY MANUAL
LIT-11666-15-47
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5PW-28107-10
FOREWORD
This Assembly Manual contains the information required for
the correct reassembly of this Yamaha motorcycle prior to
delivery to the customer. Since some external parts of the
motorcycle have been removed at the Yamaha factory for the
convenience of packing, assembly by the Yamaha dealer is
required. It should be noted that the reassembled motorcycle
should be thoroughly cleaned, inspected, and adjusted prior to
delivery to the customer.
SYMBOLS USED IN
ASSEMBLY MANUAL
In order to simplify descriptions in assembly manuals,
the following symbols are used:
: Coat with lithium soap base grease.
10
: Tighten to 10 Nm.
(10 Nm = 1.0 m • kg, 7.2 ft • lb)
NOTICE
The service specifications given in this assembly manual are
based on the model as manufactured. Modifications and
significant changes in specifications and/or procedures will be
forwarded to Authorized Yamaha Dealers. The procedures
below are described in the order that the procedures are
carried out correctly and completely. Failure to do so can result
in poor performance and possible harm to the motorcycle and/
or rider.
Particularly important information is distinguished in
this manual by the following notations.
FWD
: Front ward of the motorcycle.
: Provide a clearance.
UP
: Install so that the arrow mark faces upward.
: Apply a motor oil.
: Made of rubber or plastics.
CONCERNING CARTE DAMAGE:
Follow the instructions in the Dealer warranty handbook,
procedure section.
A: Ref No. (indicating the order or operations.)
B: Part name
C: Quantity of parts per motorcycle.
D: Place where parts are held.
V: Stored in vinyl bag.
C: Stored in carton box.
S: Fixed inside the steel frame and/or contained in the
styrofoam tray (upper or lower).
*
: Temporarily installed or secured.
The Safety Alert Symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe
injury or death to the motorcycle operator, a bystander, or a
person inspecting or repairing the motorcycle.
E: Size or material of parts.
d/D: Diameter of part.
r
: Length of part.
CAUTION:
A CAUTION indicates special precautions that must be taken
to avoid damage to the motorcycle.
NOTE:
A NOTE provides key information to make procedures easier
or clearer.
ex, 5 = 5 mm (0.2 in)
YZF-R1P/YZF-R1PC
ASSEMBLY MANUAL
©2001 by Yamaha Motor Corporation, U.S.A.
First Edition, December 2001
All rights reserved. Any reproduction or
unauthorized use without the written
permission of Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11666-15-47
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PREPARATION
To assemble the motorcycle correctly, supplies and working space are required.
Supplies oils, greases, shop rags.
Workshop
The workshop where the motorcycle is assembled should be clean and large. The floor should be level.
Self-protection
Protect your eyes with suitable safety spectacles or safety goggles when using compressed air, when grinding or when doing any
operation which may cause particles to fly off.
Product hands and feet by wearing safety gloves or doing.
SYMBOLS USED ON CRATE CARTON
Contents of the transport package are fragile therefore it shall be handled with care.
Indicates correct upright position of the transport package.
Transport package shall be kept away from rain.
Insertion of the lift arm from this side is prohibited.
Lift arm inserting position.
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